In industries like sugar processing and distilleries, handling thick and viscous fluids such as molasses, syrup, or mash presents unique challenges. These fluids often contain abrasive particles, have high viscosities, and can be sensitive to temperature and shear forces. Progressive cavity pumps, like those offered by Viscid Flow, are designed specifically to address these issues, ensuring efficient and reliable fluid transfer across the production process.
Why Progressive Cavity Pumps?
These pumps work by moving fluids through a sequence of fixed cavities using a rotor-stator mechanism. This results in a gentle, steady flow with low pulsation and minimal turbulence. Unlike centrifugal or gear pumps, progressive cavity pumps can handle a wide range of viscosities and solids without compromising flow rate or causing degradation to the fluid.
Applications in Sugar & Distilleries:
Molasses Transfer: The high-viscosity and abrasive nature of molasses is handled smoothly with no clogging, ensuring consistent flow rates.
Syrup Circulation: These pumps prevent crystallization by maintaining temperature stability and uniform fluid movement.
Distillery Mash Conveyance: Fermentation mash is highly sensitive; progressive cavity pumps transfer it without shearing yeast or causing temperature changes.
Spent Wash Handling: The high solids content of spent wash requires pumps with high wear resistance, which Viscid Flow provides.
Applications in Sugar & Distilleries:
Our pumps feature wear-resistant rotors and stators, food-grade materials, and easy maintenance access. With customizable configurations and hygienic options, they meet the stringent requirements of both traditional and modern processing plants. Designed for long-term durability, they reduce maintenance frequency and energy consumption.
Case in Point:
A leading distillery in South India reported a 30% decrease in maintenance costs and a 25% improvement in energy efficiency after switching to Viscid Flow pumps. The plant manager highlighted the consistent flow rate and reduced downtime during syrup transfer as key benefits.
